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CAE Engineer

  • Utilize CAE / CFD techniques with component, system and full vehicle models to assess performance in Durability, Stiffness, Strength, Thermal, and Flow attributes
  • Optimize mass for vehicle systems including BIW, Closures, Powertrain, and Chassis
  • Build and maintain the vehicle / system mesh models
  • Post process analysis results and make design recommendations to multi-disciplinary teams
  • Support component, sub-systems, and vehicle testing to correlate CAE models
  • Collaborate with suppliers / test vendors to improve the material database and accuracy
    of CAE models
  • Interpret CAE results to design engineers and suggest feasible design changes
  • Participate in design review and guide DREs and suppliers to optimum structure design
    using lightweight materials
  • Cooperate with design engineers and suppliers to collect pertinent material properties,
    connection information, and relevant CAE modeling
  • Participate in meshing and connecting parts based on the team requirements
  • Participate in developing analysis procedure for durability load cases
  • Bachelor’s Degree (or higher) in Mechanical Engineering, Automotive Engineering, Material Science / Engineering or Physics
  • 8+ years of CAE durability analysis experience in automotive industry
  • Broad knowledge of all CAE analysis tools / techniques to support full vehicle development
  • Highly skilled in hands-on CAE model development using Altair product suite
  • Expert in linear / non-linear FE solvers such as NASTRAN / Optistruct / ABAQUS / LS-Dyna
  • Strong understanding of solid mechanics, materials, and material characterization
  • Practical experience in fatigue calculation tools such as Hyperlife / nCode / FeSafe
  • Random Vibration analysis experience preferred
  • Structural Optimization experience in Topology / Size / Shape Optimization using
    Optistruct / Genesis
  • Experience with crash worthiness analysis and optimization
  • Experience in durability test planning for vehicle level tests such as 4-poster / RLDA a plus
  • Demonstrated ability to deliver analysis results in a tight schedule
  • Support other activities when required, such as FEA to empirical correlation studies, material data card development, carrying out engineering design changes 
  • Experience with Aluminum structures in at least one product development lifecycle is preferred
  • Experience with Battery structures in at least one product development lifecycle is preferred
  • Experience of other vehicle system durability assessment is a plus
  • Experience of preparing formal reports summarizing CAE results
  • Creative mindset with high attention to detail
  • Ability to design from scratch

Test Engineer

  • Minimum of 7 years of experience in Automotive OEM or Tier 1 manufacturing operations
  • Work in a multi-disciplinary team developing test methods for complex, electro-mechanical systems
  • Provide hands-on test engineering including project setup, calibration, and execution
  • Evaluate test component and sub-system test fixtures
  • Knowledge of Automotive DVP&R methodologies
  • Document tests via test methods and reports
  • Author test reports and route documents for approval
  • Create quality- and safety-related documentation to support validity of test
  • Communicate test-related activities and results with multi-disciplinary team members
  • Prepare, test, and verify test equipment to update with calibration
  • Perform gauge repeatability and reproducibility
  • Provide input to engineers to assist in the development of test protocols and prototype builds
  • Develop fixtures, test equipment, and test methods to meet program needs
  • Forecast facility and equipment needs to support multi-vehicle test schedule
  • Coordinate external vendor testing when needed to fulfill testing needs
  • Perform Problem Solving and Failure Analysis
  • Work well independently and in teams
  • Provide technical training and mentorship to junior engineers, technicians, and inspectors
  • Bachelor’s Degree in Mechanical, Computer, or Electrical Engineering
  • Minimum 7 years of experience in an automotive testing environment
  • Excellent interpersonal, communication, and writing skills
  • Desire and ability to work in fast-paced, self-directed work environment
  • Must be US Citizen

Quality Engineer

  • Minimum 5 years of quality experience in a manufacturing environment
  • Develop and implement quality standards, activities, and training
  • Perform supplier procedure and process audits
  • Perform review and disposition of supplier PPAP process
  • Act as liaison between customer and suppliers regarding quality concerns and non-conformances
  • Support evaluation of product validation of new / potential suppliers
  • Track supplier quality performance measurements (i.e. scorecards) for suppliers and lead monthly site supplier visits
  • Monitor supplier quality and identify potentially non-conforming parts and resolve quality concerns
  • Lead problem solving, failure analysis, corrective & preventative action activities with suppliers
  • Promote a culture of structured problem solving within the quality and operations teams
  • Function as a liaison between purchasing, engineering, manufacturing, and suppliers to resolve supplier quality issues and provide technical support
  • Develop and deploy incoming receiving inspection plans
  • Define customer contract flow-down requirements to suppliers and perform periodic audits
    of suppliers’ conformance to requirement documents
  • Develop and generate statistical reports for inspection activities and results
  • Consider financial impacts of supplier nonconformance to the operations and provides data
    to support recovery activities
  • Work to actively deploy supplier quality procedures, processes and work instructions
  • Lead process and procedure reviews with cross functional team members as needed
  • Work independently to provide technical training and mentorship to engineers, technicians, and inspectors
  • Expert knowledge of DFMEA, PFMEA, Control Plans, APQP, PPAP and 8D
  • Track review and critique suppliers process documentation (APQP, PFMEAs, 8Ds) and ensure proper compliance
  • Experience with ISO 26262 preferred
  • Bachelor’s Degree in Engineering or related technical field
  • Minimum of 5 years of quality experience in a manufacturing environment
  • Experience with ISO standards, statistics, Microsoft Office programs
  • Ability to understand automotive specifications and to read blueprints with GD&T background
  • Excellent interpersonal, negotiation, communication and writing skills
  • Working knowledge of lean / six sigma methodology; green / black belt certification preferred
  • ASQ American Society of Quality engineer certification
  • Must be US Citizen

Powertrain Controls Engineer

  • Lead the powertrain controls software development team
  • Design and build the powertrain controls software
  • Design and test powertrain controls algorithms
  • Design, build, and test controls related verification solutions
  • Assist in the development and execution of a vehicle level controls test plan
  • Assist in the selection of powertrain system components
  • Define, implement, and validate all relevant on-vehicle communication interfaces
  • Implement and validate power flow interfaces between vehicle and off-vehicle equipment
  • Troubleshoot powertrain controls issues throughout the duration of testing and production
  • Support the growth of the controls team by assisting in selection of talent, tools, and processes
  • Bachelor’s degree in Software Engineering, Electrical Engineering, or related field
  • Desire and ability to work in fast-paced, self-directed work environment
  • 2+ years of experience working on powertrain control software design and integration
  • Experience with in-vehicle software development and testing
  • Experience with model-based software design in Simulink
  • Experience with powertrain performance modeling and simulation
  • Knowledge of automotive communication protocols (CAN, LIN, SPI, etc…)
  • Knowledge of and experience with version control software (GIT, SVN, etc…)
  • Student team and project experience a plus
  • Experience with high voltage systems a plus
  • Experience with production automotive software development and testing a plus
  • Must be US Citizen

Vehicle Controls Engineer

  • Lead the vehicle controls software development team 
  • Design and build the vehicle controls software architecture from the ground up 
  • Design and test vehicle controls algorithms 
  • Design, build, and test component and sub-system test fixtures 
  • Design and implement a vehicle controls test plan 
  • Assist in the selection of vehicle controllers 
  • Work with suppliers to define and implement communication interfaces 
  • Define the vehicle networking architecture 
  • Troubleshoot vehicle controls issues throughout the duration of testing and production 
  • Grow the vehicle controls and dynamics group as the company grows
  • Bachelor’s degree in Mechanical Engineering, Electrical Engineer, or related field 
  • Desire and ability to work in fast-paced, self-directed work environment 
  • 2+ years of experience working on vehicle control software design and integration 
  • Experience with in-vehicle software development and testing 
  • Experience with model-based software design in Simulink 
  • Experience with vehicle dynamics modeling and simulation in MATLAB/Simulink 
  • Knowledge of automotive communication protocols including CAN, LIN, isoSPI, etc… 
  • Knowledge of and experience with version control software (GIT, SVN, etc…) 
  • Student team and project experience a plus 
  • Experience with high voltage systems a plus 
  • Experience with production software development and testing a plus
  • Must be US Citizen

Thermal Engineer

  • Fully develop new design concepts from idea to implementation on vehicle  
  • Apply knowledge of engineering principles and practices to assigned tasks in the design, development, analysis and release of products and subsystems 
  • Verify design using analysis and or functional testing, interpret results, drive decisions, and assess risk 
  • Responsible for accuracy of detail drawings directly or as collaboration with designers 
  • Identify and assess possible suppliers for production of products 
  • Support vehicle prototype builds as needed
  • Bachelor’s degree in Mechanical Engineering or equivalent required 
  • 5+ years relevant direct automotive work experience required  
  • 2+ years working experience with EV technology 
  • Work closely with other EV systems team and understand fundamentals of EV thermal, battery, powertrain and charging requirements 
  • Substantial background in designing complex parts required 
  • Working knowledge of Solidworks and Solidworks Simulation tools 
  • GD&T, dimensional tolerance stack-ups and experience with engineering standards required 
  • Ability to contribute in all vehicle systems by using knowledge in thermal, materials, and hydraulic disciplines required 
  • Experience in specific systems such as Sub System and Complete Vehicle Thermal, HVAC, Heating and Cooling Battery Pack, Charging preferred 
  • Creative, innovative, decisive, and prone to action 
  • Excellent verbal and written communication skills 
  • High level of people skills, able to work in a team environment 
  • Participation in SAE Collegiate Design Series highly preferred 
  • Microsoft software including Excel, Word, Outlook and PowerPoint
  • Must be US Citizen


Buyer

  • Develop and identify potential suppliers, analyze supplier capabilities, review bids, select suppliers and determine prices, terms and conditions of agreements
  • Create supplier relationships and assess performance for pricing, quality and logistics.
  • Analyze and manage BOM, engineering changes, and supplier selection and need for alternative sources
  • Manage purchase requisition and ordering process and send out RFIs, RFPs, and RFQs
  • Meet deadlines to assure a successful prototype and production launch
  • Ensure NDA’s, SOW’s and Terms and Conditions are positioned appropriately before business is initiated
  • Drive price negotiations processes to ensure that the pricing is best in class
  • Support all areas of supplier evaluation & selection, supply chain management including business plans, pricing analysis, quality, timing and procurement support
  • Monitor current technologies and identify supply/demand challenges and supplier consolidation opportunities
  • Work collaboratively with management to meet an upcoming production launch and support commercial functions by providing material cost information to the team
  • Evaluate supplier core competencies and competitive positioning using industry experience
  • Purchase prototype and production materials, ER&D, tooling, equipment, consumables and misc. items
  • Bachelor’s degree in Supply Chain, Operations Management, Engineering or equivalent
  • Minimum of 5 years of automotive experience
  • Knowledge of electric vehicles and systems strongly recommended
  • Strong Automotive Tier 1 supplier experience and connections
  • Ability to multi-task, prioritize and work in an extremely fast-paced environment
  • Proficient with Microsoft Windows and Office applications, particularly Microsoft Excel
  • SAP or equivalent experience a plus
  • Must be US Citizen
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